Mixing (process engineering)

In industrial process engineering, mixing is a unit operation that involves manipulation of a heterogeneous physical system with the intent to make it more homogeneous. Familiar examples include pumping of the water in a swimming pool to homogenize the water temperature, and the stirring of pancake batter to eliminate lumps (deagglomeration).

Part of a series on
Continuum mechanics
${\displaystyle J=-D{\frac {d\varphi }{dx}}}$ Fick's laws of diffusion
Laws Conservations Mass Momentum Energy Inequalities Clausius–Duhem (entropy)
Solid mechanics Deformation Elasticity linear Plasticity Hooke's law Stress Strain Finite strain Infinitesimal strain Compatibility Bending Contact mechanics frictional Material failure theory Fracture mechanics
Fluid mechanics Fluids Statics · Dynamics Archimedes' principle · Bernoulli's principle Navier–Stokes equations Poiseuille equation · Pascal's law Viscosity (Newtonian · non-Newtonian) Buoyancy · Mixing · Pressure Liquids Adhesion Capillary action Chromatography Cohesion (chemistry) Surface tension Gases Atmosphere Boyle's law Charles's law Combined gas law Fick's law Gay-Lussac's law Graham's law Plasma
Rheology Viscoelasticity Rheometry Rheometer Smart fluids Electrorheological Magnetorheological Ferrofluids
Scientists Bernoulli Boyle Cauchy Charles Euler Fick Gay-Lussac Graham Hooke Newton Navier Noll Pascal Stokes Truesdell

Mixing is performed to allow heat and/or mass transfer to occur between one or more streams, components or phases. Modern industrial processing almost always involves some form of mixing. Some classes of chemical reactors are also mixers.

With the right equipment, it is possible to mix a solid, liquid or gas into another solid, liquid or gas. A biofuel fermenter may require the mixing of microbes, gases and liquid medium for optimal yield; organic nitration requires concentrated (liquid) nitric and sulfuric acids to be mixed with a hydrophobic organic phase; production of pharmaceutical tablets requires blending of solid powders.

The opposite of mixing is segregation. A classical example of segregation is the brazil nut effect.

The mathematics of mixing is highly abstract, and is a part of ergodic theory, itself a part of chaos theory.