I HAVE CRACKED THIS.
I ran into exactly the same problem you did, and have just spent about 4 hours identifying the problem, and reimplementing it.
The problem is the Bacula's base64 is BROKEN, AND WRONG!
There are two problems with it:
The first is that the incoming bytes are treated as signed, not unsigned. The effect of this is that, if a byte has the highest bit set (>127), then it is treated as a negative number; when it is combined with the "left over" bits from previous bytes are all set to (binary 1).
The second is that, after b64 has processed all the full 6-bit output blocks, there may be 0, 2 or 4 bits left over (depending on input block modulus 3). The standard Base64 way to handle this is to multiply the remaining bits, so they are the HIGHEST bits in the last 6-bit block, and process them - Bacula leaves them as the LOWEST bits.
Note that some versions of Bacula may accept both the "Bacula broken base64 encoding" and the standard ones, for incoming authentication; they seem to use the broken one for their authentication.
def bacula_broken_base64(binarystring):
b64_chars="ABCDEFGHIJKLMNOPQRSTUVWXYZabcdefghijklmnopqrstuvwxyz0123456789+/"
remaining_bit_count=0
remaining_bits=0
output=""
for inputbyte in binarystring:
inputbyte=ord(inputbyte)
if inputbyte>127:
# REPRODUCING A BUG! set all the "remaining bits" to 1.
remaining_bits=(1 << remaining_bit_count) - 1
remaining_bits=(remaining_bits<<8)+inputbyte
remaining_bit_count+=8
while remaining_bit_count>=6:
# clean up:
remaining_bit_count-=6
new64=(remaining_bits>>remaining_bit_count) & 63 # 6 highest bits
output+=b64_chars[new64]
remaining_bits&=(1 << remaining_bit_count) - 1
if remaining_bit_count>0:
output+=b64_chars[remaining_bits]
return output
I realize it's been 6 years since you asked, but perhaps someone else will find this useful.