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I am new to meshlab and am trying to reconstruct an stl file which has a number of issues such as over 700 self-intersecting faces, non-manifold edges and flipped triangles. The part I am trying to fix is a sunglass frame just to give you some perspective. I was able to remove the flipped triangles using Netfabb, which reduced the number of self-intersecting faces. I attempted to fix the rest of the problems by using features within the "Cleaning and Repairing" tab in Meshlab such as remove non-manifold edges and intersecting faces; however, I was unable to fix all problems with the features in the "Cleaning and Repairing" tab alone. Thus I decided to convert the mesh into a point cloud, calculate normals from the "Sampling" tab and try surface reconstruction: poisson. This method gave me a mesh that looked like a big blob instead of the detailed part that I was trying to achieve.

Can anyone please give me a step by step outline of how I can convert the point cloud back into a mesh with surface reconstruction while maintaining the part's dimensional integrity and avoiding self-intersecting faces? Or if you have any other suggestions, I'd be more than happy to listen.

Thank you!

Marc Mutz - mmutz
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    I think people could only help if you posted images showing the type of challenge you face. These are very difficult issues, and very much model dependent. – Joseph O'Rourke Mar 13 '15 at 00:14

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