In lights of the current discussion about security in the firmware update process I would like to add the following for clarification:
Sharing code between the bootloader and the app will open yet another door for the potential attack, so you really want to avoid that.
The bootloader part is the part you actually do not want to change ever, this should be as static as possible. If the bootloader is broken, in-the-field-updates become nearly impossible or at least insecure.
Having said that, you might want to use a different approach.
You could create a maintenance mode for your device.
This mode opens the JTAG interface and allows direct access to memory. Than the service technician could apply the update.
Now you "only" need to secure the activation of the maintenance mode.
The following could work:
Use a UART interface to communicate the activation.
- Maintenance system sends its own id and requests maintenance mode via UART
- The id of the maintenance system, a random number and a unique system id are sent back to the maintenance system.
- The maintenance system sends this id-sequence to your certification server.
- If the unique system id and the maintenance systems id is correct, the server will create a signature of the information received and send it back to the maintenance system.
- Your system now will receive the signature via UART
- Your system verifies the signature against the previously send id-string with a public key stored during production
- On a successfull verification maintenance mode is entered
To add security, you definitely want to put some effort into the maintenance systems id following a similar scheme. The ID should basically depend on MAC-address or another unique hardware id and a signature of the same. The ID should be created in a secure environment during production process of the maintenance system. The unique hardware id should be something visible to the outside world, so the server could actually verify, whether the ID received matches with the maintenance system communicating with the server.
This whole setup would give you a secure firmware update without a bootloader.
To have secure firmware updates, common understanding is, that you need a authentication system based on asymmetric encryption like RSA. If you need the verification code anyway, the above will exchange a bootloader capable of accepting updates with a simple UART interface, saving some resources in the process.
Is this something you were looking for?
A commercial bootloader in my experience uses between 4 and 8k of flash memory depending on flash algorithm and a couple of other things. I have been sticking with the same vendor throughout my carreer, so this might vary from your experience.
A digital signature system optimized for embedded systems uses approximately 4.5kByte in flash memory (for an example, see here: https://www.segger.com/emlib-emsecure.html ) and no more RAM than the stack.
You see, that 12k is really really low in terms of having a system which can be updated securely in the field. And even more so, if you want the system to be updated using a bootloader.