If your device is giving you absolute X/Y/Z angles (which implies something like actual gimbals), it will have some specific sequence to describe what order the rotations occur in.
Since you say that "the order doesn't matter", this suggests your device is something like (almost certainly?) a 3-axis rate gyro, and you're getting differential angles. In this case, you want to combine your 3 differential angles into a rotation vector, and use this to update an orientation quaternion, as follows:
given differential angles (in radians):
dXrot, dYrot, dZrot
and current orientation quaternion Q such that:
{r=0, ijk=rot(v)} = Q {r=0, ijk=v} Q*
construct an update quaternion:
dQ = {r=1, i=dXrot/2, j=dYrot/2, k=dZrot/2}
and update your orientation:
Q' = normalize( quaternion_multiply(dQ, Q) )
Note that dQ is only a crude approximation of a unit quaternion (which makes the normalize() operation more important than usual). However, if your differential angles are not large, it is actually quite a good approximation. Even if your differential angles are large, this simple approximation makes less nonsense than many other things you could do. If you have problems with large differential angles, you might try adding a quadratic correction to improve your accuracy (as described in the third section).
However, a more likely problem is that any kind of repeated update like this tends to drift, simply from accumulated arithmetic error if nothing else. Also, your physical sensors will have bias -- e.g., your rate gyros will have offsets which, if not corrected for, will cause your orientation estimate Q to precess slowly. If this kind of drift matters to your application, you will need some way to detect/correct it if you want to maintain a stable system.
If you do have a problem with large differential angles, there is a trigonometric formula for computing an exact update quaternion dQ. The assumption is that the total rotation angle should be linearly proportional to the magnitude of the input vector; given this, you can compute an exact update quaternion as follows:
given differential half-angle vector (in radians):
dV = (dXrot, dYrot, dZrot)/2
compute the magnitude of the half-angle vector:
theta = |dV| = 0.5 * sqrt(dXrot^2 + dYrot^2 + dZrot^2)
then the update quaternion, as used above, is:
dQ = {r=cos(theta), ijk=dV*sin(theta)/theta}
= {r=cos(theta), ijk=normalize(dV)*sin(theta)}
Note that directly computing either sin(theta)/theta ornormalize(dV) is is singular near zero, but the limit value of vector ijk near zero is simply ijk = dV = (dXrot,dYrot,dZrot), as in the approximation from the first section. If you do compute your update quaternion this way, the straightforward method is to check for this, and use the approximation for small theta (for which it is an extremely good approximation!).
Finally, another approach is to use a Taylor expansion for cos(theta) and sin(theta)/theta. This is an intermediate approach -- an improved approximation that increases the range of accuracy:
cos(x) ~ 1 - x^2/2 + x^4/24 - x^6/720 ...
sin(x)/x ~ 1 - x^2/6 + x^4/120 - x^6/5040 ...
So, the "quadratic correction" mentioned in the first section is:
dQ = {r=1-theta*theta*(1.0/2), ijk=dV*(1-theta*theta*(1.0/6))}
Q' = normalize( quaternion_multiply(dQ, Q) )
Additional terms will extend the accurate range of the approximation, but if you need more than +/-90 degrees per update, you should probably use the exact trig functions described in the second section. You could also use a Taylor expansion in combination with the exact trigonometric solution -- it may be helpful by allowing you to switch seamlessly between the approximation and the exact formula.
